ApenGroup Aermax line Manuel d'installation

Air Source Heat PumpInstallation ManualModel numers:KHP0038: 6kw Heat PumpKHP0039: 8kw Heat PumpKHP0040: 12kw Heat PumpModel numbers:KHP0041: 4kW Heat

10InstallationDrain hose and base pan knockouts (Fig. 6)How to remove the front panel (Fig. 5)Opening cable knockoutsThere is a pre-cut part that ca

11654123123600150 150430400363BA37Foundation SpecificationFoundation bolt M10 (3/8”)Thickness of concrete 120mmLength of bolt 70mmWeight-bearing c

12Water connectionsMake the plate heat exchanger hydraulic connections withthe necessary components, using material which willguarantee that the screw

13111234412344Integrated water circuit - Safety Devices1 Automatic valve with air vent2 Flow switch3 Pressure relief valve (300kPa, outlet 1/2’)4 Temp

141130AWH012X01020304050600 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,930AWH006X05101520253035404550550 0,1 0,2 0,3 0,4 0,5 0,66 kW30AWH004X051

15InstallationRecommended water diagram (Fig. 9)Typical water circuit diagram for Aeromax Plus unit(see fig. 9)1 Isolating valves2 System filter3

16If the system details are outside of the range shown inthe table the expansion vessel size can be calculatedusing the following formula:V = e * C /

17Water connections (Typical Schematic for Radiator System)4, 6 & 8 kWNo 2 portrequired ifusing withheat pumpNOTE

18Water connections (Typical Schematic for Radiator System)No 2 portrequired ifusing withheat pumpNOTE12 kW

19Water connections (Typical Schematic for Radiator System)15 kWNo 2 portrequired ifusing withheat pumpNOTE

22

20Electrical connections (Fig. 13)!All field electrical connections are the responsibility of the installer.!WARNINGMake water connections before ele

21Electrical connections13LegendDC (low voltage)AC

22Stop Unit or Defrosting signalsFrequency Limitation3-way valveThe Aeromax Plus units drive a 3-way valve to manage aDomestic Hot Water cylinder. The

23Between PINS 4 and N of the terminal strip (see Fig.13),there is an output (1ph ~ 230V, 2A max) that can beprogrammed using the remote User Comfort

24Inverter board alarm codes KHP0040 12kW unit only (Fig. 14)Faults of the inverter can be diagnosed by LED indicationson the cycle control P.C. boar

25System testDisplay 1(Initial Display)Display 2(SW800 operation)Error contentslllll¢ lllll¢ Normal¢¢ll¢¢ll¥ll¢ Discharge temp. sensor (TD) errorl¥¥l

26Refrigerant Diagram and Unit Protect DevicesGMC Board Alarm Codes (Fig. 14)There is an LED on the GMC board that displays any boarderrors. The erro

27!IMPORTANTDuring functioning in heat pump heating mode, the unit performs defrost cycles to eliminate any ice that mightform at low temperatures ins

28Additional Systems: Twin Zone System.Water connectionsNote: Where an open heating circuit has not beeninstalled or where the system flow rate falls

29Wiring DiagramAdditional Systems: Twin Zone System.Note: Where an open heating circuit has not beeninstalled with sufficient volume required for the

3SITING THE UNITWATER CONNECTIONSELECTRICAL CONNECTIONSCONTROL WIRING (OPTIONAL)POWER WIRINGFLUSHING WATER AND AIRCHECKING FOR WATER LEAKSCONFIGURING

30Additional Systems: Bi-Valent Alternative System (Boiler).Water connectionsHEATINGSYSTEMHEAT PUMPBOILERNote: On a request for DHW production the boi

31Wiring DiagramAdditional Systems: Bi-Valent Alternative System (Boiler).Note: The maximum current from terminal 4 is limitedto 2A. If required the h

32Additional Systems: Bi-Valent Parallel System (In-line Electric Heater)Water connectionsHEATINGSYSTEMHEAT PUMPIN LINEELECTRICHEATERNote: On a reques

33Wiring DiagramAdditional Systems: Bi-Valent Parallel System (In-line Electric Heater)

34Additional Systems: Bi-Valent Retrofit System (S-Plan Boiler)Water connectionsHEATINGSYSTEMHEAT PUMPBOILER

35Wiring DiagramAdditional Systems: Bi-Valent Retrofit System (S-Plan Boiler)

36Installation Pack2 x 750mm flexible hoses including 90° elbow, pre-insulatedDesign parameters:Medium: Water / glycol (max.50%)Max. Flow velocity:

37Installation Pack• Protects against frost damage from -14°C to -34°C• Protects against corrosion, limescale and bacterial contamination• Non-toxi

38W Plan diverter valve (heat pump specific)Operating voltage 230VACSwitch current rating 3 (1) ASwitch action Type 1BMax temperature 45°CEnclosur

39Diagnostic IndicatorDimensions 120mm (w) x 80mm (h) x 55mm (d)Material PolycarbonateAmbient temperature -25°C to +70°CNominal supply voltage 12V

4IntroductionThe information in this manual is to provide generalassistance in the selection of equipment. Theresponsibility for the specification of

40Immersion Heater ControllerDimensions 180mm (w) x 110mm (h) x 87mm (d)Material PolycarbonateAmbient temperature -25°C to +70°CNominal supply volt

41Optional Installation AccessoriesProtective cageAdvanced programmable controllerFilling stationKHP0013 Wall bracket 90kg (fits 4kW, 6kW & 8kW un

42ûûûûûûûC W G Y 23 24121 22 3 6 7 8 2B036502H012x FROH2R0.5 mm2(max 50m)min 2mØ 4mmB036502H01Ø 4mmOptional Installation AccessoriesExterna

43Installation & User InstructionsInstallationProduct specification 43Installation 44Wiring –DIL switch settings –Advanced Programming Options

44Ÿ Remove wallplate from unit by unscrewing the twoscrews on the bottom edge of the unit.Ÿ From the top left hand corner of the wallplate, theremust

45To enter advanced programming press PROG, + and DAY/HOL together and hold for 5 seconds.Option 1 - (3 or 2 On/Off’s per day)Use + or - to change bet

46AB Copy: The AB copy function is available in 5+2mode only and only if activated in the AdvancedProgramming setting.A and B days, when selected, can

47The TS715-Si allows you to switch your system on andoff at times that suit you.You can programme up to 3 separate ON/OFF times perday.Your timeswitc

48If you are happy to use the preset programmes on page47, you don’t need to do anything else.To accept the factory presets just press the PROG button

491. Press PROG once until SET ON TIME appears at thetop of the display and MOTUWETHFR appears at thebottom of the display.Use the + or - buttons to s

5Unit protection devicesCheck ListThe following items are required for the installation of the Aeromax Plus Air Source Heat PumpProduct Code Descript

501. Press PROG once until SET ON TIME appears at thetop of the display. Note the current day is displayed.Press the DAY/ HOL button until the require

511. Press PROG once until SET ON TIME appears at thetop of the display.Use the + OR - buttons to set the time you want yoursystem to first come on in

52Sometimes you may need to change the way you useyour heating temporarily, i.e. due to unusually coldweather. The TS715 Si has two convenient overrid

53This is handled automatically. Should the installerhave turned off Automatic Time Change then followthe instructions below.Open the flap on the fron

54If it is necessary to fully reset the unit, including the dateand time, follow the instructions below.1. Press and hold the +1HR and MAN buttons on

55Programmable room statInstallation & User InstructionsInstallation InstructionsProduct SpecificationInstallationCable Access and WiringInstaller

56Programmable room stat• First, remove the wallplate from the back of the unit.• From the top left hand corner of the wallplate, theremust be clearan

57S1/DS2/EThe TP5000A Si, TP5000A-RF Si and TP5000MA Siincorporate an input which can be used to connect one ofthe following:1) remote room temperatur

58TP5000 Si incorporates a number of advanced featureswhich can be set by the user. These are accessed via aUser Advanced Programming Mode, please ref

59Option 34 - Select On/Off Chrono-proportionalThis allows the thermostat to be set torun in On/Off mode or for a chrono-proportional cycle rate to be

6Safety proceduresImportant safety information is displayed on the product and in this Manual. Please read thisinstallation manual carefully before in

60Option 71 - Random start rules (24V/230 Volt models only)This enables a random start on pow-er-up following a power cut to reduceload on the electri

61... an explanation for householdersA programmable room thermostat is both a programmerand a room thermostat. A programmer allows you to set ‘On’and

62Before you startOpen the flap on the front of the programmer andpress the RESET button with a non-metallic objectuntil the display goes blank. This

63After setting the date press PROG to display the time.The time display will flash on and off.Use the + and - buttons to set the correct time (pressa

64Changing preset programmes for AB programming (Installer setting must be in 5/2 day mode)(Installer setting must be in 5/2 day mode)Press and hold P

65a) Press PROG until the first presettime and temperature (Event 1 forProgramme A) appears in display.b) Use the + and - buttons to adjust the TIME (

66Changing the clock forwards and backwardsThis is handled automatically, however, if the manualchangeover has been selected (User AdvancedProgramming

67Your thermostat includes an optional optimum startcontrol. This feature allows you to set the time at whichyou require a room temperature by.The the

68Option 11 - Start-up methodYour thermostat can start up thesystem in three different ways.Press + until Option 11 isdisplayed, use ‡ & ˆ to sele

69This allows the installer to programme both upper andlower temperature limits. It may limit the upper and lowertemperature that you are able to set

7Safety proceduresUnit installationElectrical connectionsThe installation must be carried out by a qualifiedinstaller.DO NOT INSTALL IN A PLACE...• Di

70Installer SettingsOption Description Installer Set Value30 Set upper limit of temperature range31 Set lower limit of temperature range32 Enable

71Spare Part ListKHP0041 - 4kW, KHP0038 - 6kW, KHP0039 - 8kW

72Spare Part ListPos. Description Qty Note1 Base pan assy 12 Front panel 13 Ass. front side panel 14 Ass. rear side panel 15 Front service

73Spare Part ListKHP0040 - 12kW, KHP0042 - 15kW

74Pos. Description Qty Note1 Base pan assy 12 Front panel 13 Ass. front side panel 14 Ass. rear side panel 15 Front service cover 16 Pil

75Rating TablesCOP 115% 105%100%90% 80% 70% 60% 50% 40% 30% 15% Hz4 kWUnitEWT-LWT30-35-20 1.86 1.87 1.87-10 2.33 2.41 2.44 2.46 2.5 2.53 2.56 2.59 2.6

76Rating TablesCOP 115% 105%100%90% 80% 70% 60% 50% 40% 30% 15% Hz6 kWUnitEWT-LWT30-35-20 1.76 1.77 1.77-10 2.21 2.29 2.31 2.33 2.36 2.4 2.43 2.45 2.4

77Rating TablesCOP 125% 105%100%90% 80% 70% 50% 40% 30% 15% Hz8 kWUnitEWT-LWT30-35-20 2.03 2.04 2.06 2.06 2.06-10 2.07 2.3 2.47 2.53 2.55 2.59 2.61 2.

78Rating TablesCOP 115% 105%100%85% 65% 45% 25% Hz12 kWUnitEWT-LWT30-35-20 1.48 1.48-10 2.26 2.27 2.28 2.29 2.31 2.31 2.31-7 2.5 2.52 2.52 2.54 2.56 2

79Rating TablesCOP 115% 110%100%85% 65% 50% 35% 15% Hz15 kWUnitEWT-LWT30-35-20 1.92 1.93 1.94-10 2.33 2.35 2.36 2.39 2.4 2.41 2.42 2.42-7 2.47 2.49 2.

8Minimum installation clearances in mm are shown in fig. 2 (single installation) and fig. 3 (serial installation)Note: The height of the obstacle at b

80Maintenance SheetNo SYSTEM AND INSTALLATION STATUS NOTES1 INSTALLATION LOCATION2 MAINTENANCE AND ACCESS TO REMOVE COVERS3 SPACE AVAILABLE FOR AI

81CommissioningMaintenance ChecklistThe Aeromax plus must be maintained on an annualbasis. The basic requirements are:External checksVisually inspect

82Aeromax Plus Pre Commissioning Report and ChecklistCommissioningSite AddressInstalling ContractorSize/Model of Heat PumpCirculating pump sizeCommi

83Notes

This brochure is printed onenvironmentally friendly paper.KINGSPAN ENVIRONMENTALWakefield OfficeTadman Street, WakefieldWest Yorkshire WF1 5QUT 0845 2

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